CaseStudies

For over 30 years we have been the technology leaders in the manufacture, service, support and integration of conveyor-based automated packing stations, print on demand products, sortation solutions and print and apply systems for even the most complex warehouse environments.

3PL : Outsized ROI Achieved from Fulfillment Line Automation
A 3PL company fulfilling orders for a large industrial manufacturing company was looking to introduce automation into their facility. The customer met PSI at a tradeshow booth and engaged the [...]
E-Commerce : Achieving the Perfect Order for a Beverage Company
An online beverage subscription company was fulfilling orders manually and due to a labor shortage, management wanted to automate their processes within the next 24 months. Additionally, with steadily increasing [...]
3PL : Doubling Throughput for Pre-Packaged Goods
A 3PL fulfilling orders for a large home improvement retailer was struggling with their processes due to rising labor costs, high turnover, and increased demand from online orders. Order volume [...]
E-Commerce : Easing Bottlenecks for an Outdoor Goods Retailer
An outdoor home goods retailer experienced significant ecommerce growth leading to their first automation investment: a robotic order picking system. After the system was implemented, the Company’s throughput increased to [...]
3PL : Peak Season Success for Apparel Company
A 3PL fulfilling ecommerce orders for a large apparel company needed to add automation to keep up with peak season demand. Due to a labor shortage, an increase in hiring [...]
Healthcare : Automating & Verifying Critical Packing Documents for a Medical Device Company
A medical supplies company was shipping out thousands of medical devices and products per day to different hospitals across the country. Their fully manual process had hit its peak and [...]
E-Commerce : Image Verification Eliminates Errors for a Promotional Materials Company
A promotional materials company was shipping out an average of 10k customized orders per day. With order customization a high priority, they were looking for a product verification system to [...]
Healthcare : Beating Growing Pains for a Thriving Eyeglass Company
An online glasses company had been growing in demand and popularity nationwide and they needed to scale up fulfillment operations. The Company’s hiring team was facing rising costs of recruitment, [...]
Pharmaceuticals : Automated Document Printing Eases Bottlenecks
A Distribution Center was fulfilling wholesale orders for a pharmaceutical company, and they were struggling increase throughput and had a significant bottleneck at the pack station where operators needed to [...]
Telecommunications : Shaving 90 Seconds per Order off of Packing Time
A Distribution Center (DC) with a contract to send out refurbished phones for a large mobile phone company needed to add automation to their facility to address the labor shortage [...]
E-Commerce : Significantly Reducing Freight Costs through Order Verification
A Cross Dock Shipping company realized they were losing a significant amount of money daily from incorrect shipping weights and wanted a solution that would fix this problem immediately. The [...]
Retail : No-Hassle Automation Increases Throughput to 600 Boxes per Hour
A greeting card company needed to increase their order throughput from their warehouse to manage their seasonal demand.  They historically operated with three manual lines and could pack up to [...]
E-Commerce : Creating a Unique Customer Unboxing Experience through Automated Packaging
An eCommerce company selling eco-friendly products, that prided itself on its customer unboxing experience, was struggling to find packing operators that put a focus on the customer experience. Rather than [...]
Manufacturing : Selective Automation Eases Biggest Bottlenecks
GETTING ORDERS OUT THE DOOR FASTER USING AUTOMATION To keep costs low, this Furniture Manufacturing Company was looking for a way to increase throughput and efficiency in their process. The [...]
Manufacturing : A Modular Solution Eliminates Conveyor Dead Zones
By eliminating conveyor dead zones, this manufacturer was able to eliminate faulty transfers and keep up with scheduled production. The modular solution was installed quickly and technicians could complete repairs [...]
E-Commerce : An Online Grocer Saves $500,000 Annually by Automating Personalized Orders
An Online Grocery Company was struggling to keep up with the exponential growth it experienced over the past few years. Realizing that the majority of errors occurred at the document [...]
E-Commerce : Supplement Company Achieves a 4-Fold Increase in Output after Automating its Pack Line
An eCommerce Supplements Company needed a new warehouse and a new process in order to keep up with growing demand. Working with a Consultant and PSI, the Company uncovered their [...]
3PL : A Simple Sortation Solution for a Health & Beauty Retailer
This “blast from the past” brings to light a PSI installation from a few years ago where a simple installation of the modular OTUs helped a 3PL keep up with [...]
E-Commerce : Automating Personalized Messages for Gift Baskets
The Situation: An online gift basket company was experiencing steady growth over the past several years as the popularity of online ordering rose. However, in 2020 when COVID-19 disrupted so [...]
Electronics : 50% Reduction in Packing Time Achieves ROI in less than 12 Months
PSI Engineering designed a custom Autoslip for a distributor to cut the document handling/shipping label application process time in half, doubling throughput and eliminating errors. Situation: An electronics distributor was [...]
Electronics : Processing 20,000 Orders a Day while Reducing Labor Costs by 50%
The Situation: This Electronics Master Distributor was contracted to fulfill orders for both their customers retail locations and direct to their e-commerce customers. This facility fulfilled on average, 10,000 orders [...]
Nutraceuticals : Automated Marketing at the Pack Station
How inline automated literature dispensers facilitated the end customer’s remarketing program driving future sales growth. The Situation: To remarket and promote new and similar products to their existing customer base, [...]
Retail : Reducing Packing Time by 1-Minute Doubles Total Throughput
PSI helped this customer keep up with orders even during peak season without having to sacrifice the customer’s unboxing experience The Situation: A national home décor company had gone through [...]
Retail : Automating 25,000 Orders per day and Eliminating All Line Delays
A large online retailer needed to increase their daily throughput. Addressing the bottleneck in their conveyor system led to increased throughput, decreased labor costs, and ROI in less than 1 [...]
Graphic Arts : A Client Testimonial
A busy New York graphic arts operation was experiencing issues with their envelope printer that was driving productivity down and producing sub-par quality. THE SITUATION For over 28 years, a [...]
Telecommunications : Custom Printing Automation Facilitates 100,000 Orders per Day
A medium sized 3PL company was awarded the contract for a very large mobile phone provider and wanted to utilize the latest technology to keep operator headcount to a minimum. [...]
Electronics : Solving a Recurring Bottleneck Across Multiple Warehouses
A fast-growing electronics distribution company was having a significant issue with document management at their pack station. This was causing bottlenecks and costing too much time and slowing order throughput—even [...]
Pharmaceuticals : Simplifying FDA Regulatory Compliance Through Automation
THE SITUATION Pharmaceutical and bio-medical companies have extra scrutiny placed on them when it comes to following FDA regulations. To follow these regulations, this particular pharmaceutical processing and distribution company [...]
Telecommunications : Automated Packaging for “Micro” Products
A big fulfillment opportunity that required the picking, scanning and insertion of tiny SIM cards in each order would have overwhelmed a manual pick and pack line. THE SITUATION Technology [...]
3PL : Automating a Full Catalogue Document Insertion
When manually picking heavy catalogs was slowing order fulfillment down during peak periods, putting an end to operator touches by using automation increased throughput to meet peak demands. THE SITUATION [...]
Apparel : Annual Savings of $450,000 from Automating Where it Matters
An Apparel Ecommerce Company needed pack station automation to improve the speed and accuracy of their order picking process and increase efficiency and throughput. THE SITUATION An Apparel Ecommerce Company, [...]

Get to know

PSI

Contact Us
30

Years

2000+

Customers

20

Countries